| Title: | Effect of eutectic content on microstructure and mechanical properties of Al-Zn-Mg-Cu alloys | |
| Author: | Peng-fei Li1, 2, *Yu-dong Sui1, 2, Hai-ni Jin1, 2, An-kang Xiong1, 2, Wan-zeng Li1, 2, Hao Zhou3, and **Ye-hua Jiang1, 2 | |
| Address: | 1. Faculty of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093, China; 2. National-Local Joint Engineering Laboratory for Technology of Advanced Metallic Solidification Forming and Equipment, Kunming University of Science and Technology, Kunming 650093, China; 3. Liaoning Academy of Materials, Shenyang 110167, China | |
| Key words: | Al-Zn-Mg-Cu alloy; eutectic content; tensile strength; thickness of liquid film; hot tearing susceptibility | |
| CLC Nmuber: | TG146.21 | |
| Document Code: | A | |
| Article ID: | 1672-6421(2026)03-462-13 | |
| Abstract: |
The 7xxx series aluminum alloys have emerged as a particularly promising class of lightweight structural materials. However, the inherent strength of these materials is primarily influenced by the content and type of alloying elements added during the manufacturing process, as well as casting defects. The present study investigated the effects of eutectics formed by solute atoms (Zn, Mg, and Cu), with equal mass ratios (Zn/Mg=2, Mg/Cu=3) but varying overall contents, on the liquid film thickness, crack propagation depth, and the mechanical properties of the Al-Zn-Mg-Cu alloy after heat treatment. The results from gravity casting indicate that the intergranular liquid film thickness increases with the increase of eutectic content. A thick intergranular liquid film in the casting can accommodate greater strain during grain contraction, thereby preventing liquid film rupture and subsequent hot tearing. Concurrently, during the solution treatment at 475 °C, the residual eutectic fraction in the Al-7Zn-3.5Mg-1.18Cu alloy diminishes from 9.1% at 10 h to 0.35% at 40 h. At 165 °C, the Al-6Zn-3.0Mg-1.0Cu alloy exhibits the optimal mechanical properties, with a peak aging tensile strength of 510 MPa and an elongation of 6.4%. The incorporation of lower concentrations of solute atoms (Zn, Mg, and Cu) serves to reduce the barrier to dislocation precipitation, thereby enhancing alloy plasticity. However, when the proportion of alloying elements exceeds the solubility limit of the α-Al matrix at specific heat treatment temperatures, coarse residual phases remain intergranular, thereby significantly impairing the mechanical properties of the alloy. This study provides a reference for the optimal addition level of the main strengthening elements in Al‑Zn‑Mg‑Cu alloys.
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